When it comes to making the design on the apparel by using the sublimation printing process, then you may come across some hurdles. Some of the most common hurdles are dull, blurry, and vibrant images.
Dye-sublimation printing is the type of printing process which needs continuous learning, knowledge, and experimentation. It includes various manufacturing processes which are different from other printing techniques.
It involves various other processes along with printing. If you will learn the proper way to print, then you can easily avoid some common problems. Here, we will discuss some common problems faced during the dye-sublimation printing process:
1. Image Ghosting
The image ghosting appears like the second version of the image transfer. It will print slightly at the side of your image. It looks like the shadow effect of the image. The image ghosting usually takes place when the sublimation paper move, even slightly.
It can take place anytime, even when you close or open the heat press. If you want to observe the best dye-sublimation printing results, then you should take the help of professionals such as dye sublimation Edmonton contractors.
Right Way To Fix The Problem
It is recommended that you should note down the hard material substrates to the sublimation paper. Thermal tapes are appropriate for this purpose.
If you want to print the design on the fabric, then you can use the adhesive spray to keep the paper intact. It is very important to make sure that you thoroughly remove the transfer paper after pressing. Avoid using the auto-open press for sublimation printing.
2. Less Vibrant Transfers
When transfer comes out less vibrant than required, then it completely ruins the visual appeal of the print. There can be various reasons for this problem.
There are two different sides to the sublimation paper. The side that you want to print is bright white. The second side is usually off-white. You should make sure that you are creating printing on the bright side.
3. Printing Previously Transferred Image on New Blank Transfer
The sublimation ink usually bleeds at the top or bottom of the pattern of your press at the time of heat transfer.
How to Fix it?
You can stop this problem by protecting the top and bottom platen from the sublimation ink. It is recommended that you should use Teflon wrap or sheets for every platen.
Teflon is reusable material and you only need to get rid of the excess ink after every press. There is one more way to remove excess ink which is the use of silicone-treated sheets. It is important to ensure that you discard the sheets after every use.
4. Banding
Banding is one of the most common problems among various inkjet printers. It is caused by a variety of factors, including uneven heating, low-quality inks, and contamination on the printing substrate.
When dye-sublimation prints are made, the colors appear very dull and banded. This is because of the way the dyes are distributed in the ink. The dye is not evenly dispersed, so when it is heated, it separates and creates these bands.
There are a few ways to fix this problem. In most cases, banding can be fixed by adjusting the printer settings or cleaning the printing substrate. Also, you can use a higher temperature.
This will help the dyes to disperse more evenly. The second is to use a finer mesh on the printer. This will help to create a more even distribution of the dye.
The third is to use a better quality of the paper. If you want to custom print t-shirts with perfect printing designs, then you should hire custom t shirts Edmonton professionals.
5. Blurry and Faded Images
The dye-sublimation printing process is a great way to produce high-quality prints with vibrant colors. However, if the images are not sharp and clear, they will appear faded and blurry.
This problem can be caused by several factors, including incorrect printer settings, low-quality inks, and dirty or damaged printheads. If you are experiencing blurry or faded images with your dye-sublimation prints, there are several things you can do to fix the problem.
The first step is to troubleshoot your printer settings and make sure they are appropriate. After that, you can do is make sure that the images are properly sized and cropped before you submit them for printing.
If the files are too large, they will be compressed when they are uploaded to the printer, and this will result in a loss of image quality. You can also try increasing the resolution of the images to fix this problem.
Final Words
These are some of the problems faced during the dye sublimation along with the solutions for these troubles.
